Astral Ultradrain

•   High chemical and corrosion resistance • UV stabilized • Cost effective
•   High standards and wide range • Stronger, resilient and longer lasting
•   High flow rates - no choking • Elegant
•   Quick and convenient installation

     AVAILABLE SIZE: • 75mm, 110 mm, 160mm (Type A & B)

  • About Product
  • Pipe
  • Fittings
  • Adhesive
  • Installation Guide
  • Do's and Dont's
  • Technical Details

ULTRADRAIN PIPES : ASTRAL ULTRADRAIN pipes are manufactured as per IS:13592 in both ringfit & selfit with two different class named as ”TYPE A” & ”TYPE B”. TYPE A pipes are recommended for use in ventilation and rain water application while TYPE B pipes are recommended for soil and waste discharge applications. Pipes are available in all sizes in different lengths with single socket and double socket.

ULTRADRAIN FITTINGS : ASTRAL ULTRADRAIN fittings both grooved ring and pasting types are manufactured as per IS:14735. They are available in full range starting from 75 mm to 160 mm and are fully compatible with ASTRAL ULTRADRAIN pipes.

GROOVED RING : Grooved ring type fittings are self socketed with groove to hold the rubber ring. The grooves are made on highly accurate online socketing machines that give highest quality and performance satisfaction.

PASTING TYPE : Pasting type fittings are self socketed on highly automatic machines. These fittings are to be joined with solvent cement.

FEATURES AND BENEFITS :
• UV Stabilized • High Flow Rates - No Choking • Versatile And Elegant • Quick & Easy Installations • High chemical and corrosion resistant • Stronger, resilient and longer lasting • High standards and wide range • Elegant • Cost effective • Non conductive • Environment friendly

AVAILABLE SIZE : 75 mm, 110 mm, 160 mm (Type A & B) groove and pasting type

Pipe Range

Nominal
Diameter		  Mean Outside
            Diameter            		  Type A           
Wall Thickness            		        Type B           
Wall Thickness         
  Min. Max. Min. Max. Min. Max.
75 75.0   75.3 1.8 2.2 3.2 3.8
90   90.0    90.3   1.9   2.3  3.2  3.8 
110 110.0 110.4 2.2 2.7 3.2 3.8
160 160.0 160.5 3.2 3.8 4.0 4.6

Nominal
Diameter		  Mean Outside
            Diameter            		    Type A           
Wall Thickness   		     Type B           
Wall Thickness          
  Min. Max. Min. Max. Min. Max.
75 75.0 75.3 1.8 2.2 3.2 3.8
 90  90.0  90.3 1.9
2.3
 3.2  3.8
110 110.0 110.4 2.2 2.7 3.2 3.8
160 160.0 160.5 3.2 3.8 4.0 4.6

Fitting Range
D
WT.
A
H
L
75
3.2
90
186
135
90 3.2 105  233 170
110
3.2
127
258
193
160
4.0
182
362
270

D
WT.
A
H
L
C
75
3.2
90
186
176
79
 90  3.2  105  233  193  92
110
3.2
127
258
224
107
160
4.0
182
362
298
107

D
WT.
A
H
L
75
3.2
90
186
185
110
3.2
127
257
255

D
WT.
A
H
L
C
75
3.2
90
187
185
79
110
3.2
127
257
255
107

D
WT.
A
H
L
75
3.2
90
217
180
 90  3.2  105  258  207
110
3.2
127
294
266
160
4.0
182
412
347

D
WT.
A
H
L
C
75
3.2
90
217
200
79
 90  3.2  105  258  223  92
110
3.2
127
294
273
107
160
4.0
182
412
370
107

D
WT.
A
H
L
75
3.2
82
220
268
110
3.2
117
300
390

D
WT.
A
H
L
C
75
3.2
82
220
268
79
110
3.2
117
300
390
107

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D
WT.
A
H
L
75
3.2
90
146
134
 90  3.2  105  174  173
110
3.2
127
198
175
160
4.0
182
 276
267

D
WT.
A
H
L
 C
75 3.2 90 146 155  79
90
 3.2  105  174 191
92
110 3.2 127 198 210  107
160 4.0 182 276 280  107

D
WT.
A
H
L
75
3.2
90
153
120
 90  3.2  105  189.02  140.64
110
3.2
127
207
168
160
4.0
182
260
233

D
WT.
H
L
75
3.2
90
105
 90  3.2  105  116
110
3.2
127
130
160
4.0
180
158

D × d
WT.
A
H
L
 C
 90 × 75
  3.2  45 91
 137  93
110 × 75
 3.2 58
 90
 151
  92
 110 × 90  3.2  55 105
 161 105
160 × 110
 4.0 68
 127
 186
  117

D
WT.
A
H
L
 C
75
3.2
90
187
118
  79
110
3.2
127
258
143
  107

D × d
WT.
A
H
L
110 × 75
3.2
127 × 90
260
175
160 × 75
4.0
182 × 90
343
229
160 × 110
4.0
182 × 127
343
235

D × d
WT.
A
H
L
 C
110 × 75 3.2 127 × 90
 260
 207
  107
160 × 75
 4.0 182 × 90
 343
 266
  107
160 × 110
 4.0 182 × 127
 343 277  107

D
WT.
A
H
L
75
3.2
82
190
140
 90  3.2  97  236  165
110
3.2
117
264
195
160
4.0
168
368
285

D
WT.
A
H
L
  C
75
3.2
82
190
172
  79
 90  3.2  97  236 198
 92
110
3.2
117
264
 233  107
160
4.0
168
368
 318  107

D
WT.
A
H
L
75
3.2
82
190
206
110
3.2
117
 262
277

D
WT.
A
H
L
  C
75
3.2
82
190
206
  79
110
3.2
117
262
277
  107

D
WT.
A
H
L
75
3.2
82
220
175
 90  3.2  97  260 207
110
3.2
117
298
 253
160
4.0
168
 417
348

D
WT.
A
H
L
 C
75
3.2
82
220
202
  79
 90  3.2  97  260  225 92
110
3.2
117
298
290
  107
160
4.0
168
417
382
  107

D
WT.
A
H
L
75
3.2
82
220
268
110
3.2
117
300
390

D
WT.
A
H
L
  C
75
3.2
82
220
268
 79
110
3.2
117
300
390
  107

D
WT.
A
H
L
75
3.2
82
142
140
 90  3.2  97  171  174
110
3.2
117
195
188
160
4.0
168
270
271

D
WT.
A
H
L
 C
75 3.2 82
 142 168  79
 90  3.2 97
171
194
92
110 3.2 117 195
 217
  107
160 4.0 168 270 282  107

D
WT.
A
H
L
75
3.2
82
157
123
 90  3.2  97  192  143
110
3.2
117
212
168
160
4.0
168
265
228

D
WT.
H
L
75
3.2
82
113
 90  3.2  97  119
110
3.2
117
137
160
4.0
168
165

D × d
WT.
A
H-1
L
 C
 90 × 75  3.2  45 90
 137 93
110  × 75
 3.2 61
 82
 153  92
 110  × 90  3.2 58
95
 163 105
160 × 110
 4.0 73
 118 190  117

D
WT.
A
H
L
 C
75
 3.2 82
 190
 112  79
110
 3.2 117
 263 157  107

D × d
WT.
A
H
L
110  × 75
 3.2 117 × 82
 265
 179
160 × 75 4.0 168 × 82   350  233
160 × 110
 4.0 168 × 117
 350 240

D × d
WT.
A
H-1
L
 C
110  × 75
 3.2 117  × 82
 265
 211  107
160 × 75
 4.0 168  × 82
 350 270 107
160 × 110  4.0 168  × 117 350 277 107


D
d
A
L
 H
4"
75
50
117
206
  100
5"
90 × 75
50
117
195
  142
7"
75
40
117
208
  178

D
WT.
A
A

 
3"   75
85
256
128

 
JALI
D
WT.
A

 
110
3.4
119

 

D
L
H
110
450
122

D1
L
H
110
192
197

D
WT.
A
 C
L
  
125 × 110
3.2
125
110
103
  

D
WT.
H
75
3.2
67
110
3.2
90

D
WT.
H
L
75
3.2
110
112
110
3.2
143
140
160
4.0
210
180

D
WT.
L
H
75
3.2
95
48
110
3.2
130
60

D
A
B
H
75
85
71
9
 90  100  84 9
110
122
106
 10
160
175
152
13

D
H
L
C
 A B
125 × 110
215
365
193
 125 110
110 × 110
215
355
 193 110 110

D
H
C
A
B
125 x 110
230
192
125
110
110 x 110
228
193
110
110

D
H
L
C
A
  B
125 × 110
213
410
192
125
 110
110 × 110
213
410
 193
110
 110

D
A
B
C
T
 L
110
120
93
87
10
 55
125
132
105
 96
10
 53

D
A
 B
L
110
120
85
30

D
A
B
L
110
126
85
38
125
412
95
 40

SIZE (MM) PART NO. STANDARD PKG.
(NOS. )
3 Mtr.
Lengths
160 x 110 G337-161 9
110 x 75 G337-117 38
110 x 63 G337-116 38

Adhesive

SIZE (MM) PART NO.
50 ml
 SWTIN-50
100 ml
 SWTIN-100
250 ml
SWTIN-250
 500 ml
 SWTIN-500 
 1000 ml
 SWTIN-1000 

SIZE (MM) PART NO.
110 GRM
 S TINS-100
250 GRM
 S TINS-250
500 GRM
S TINS-500

Guideline

  • Installation Guide

Installation Guide

Astral Ultradrain
INSTALLATION OF TRAPS
•  Select right type of trap from "P" / "Q" / "S" traps as per the outlet angle required. Place the trap on firm base, pour with concrete on a slab and set it relative to the level of finished floor.
•  Concrete can be poured around "P" / "Q" / "S" trap but outlet to the trap must be left open clear to concrete.
•  Place ASTRAL W.C. connector ring to the socketed end of trap.
•  Apply rubber lubricant on W.C. connector ring and on outer side of W.C. pan . Join W.C. pan to trap by pushing W.C. pan to 125 mm socket of trap.
•  Solvent cement can be used to make joints when 110 × 110 mm traps are being used to join connectors other than W.C. Pan connection.

In such cases, outlet of traps can be inserted in the socketed end of pipe or fittings which ever is applicable and joint can be solvent cemented.


RINGFIT PIPES :
(Type A & Type B as per IS 13592) Every pipe is socketed on automatic online socketing machine with very high degree of accuracy. The socket has groove inside for rubber ring. The rubber ring ensures trouble free water tight joint with allowance to thermal expansion / contraction. One end of the pipe is plain and other end is self socketed with an integral groove to hold the rubber gasket. When joined with a rubber ring, the joint formed is a trouble free, water tight one, ready to take care of thermal expansion / contraction.



SELFIT PIPES :
Selfit pipes are socketed on automatic socketing machine with self socket length (without groove). Such pipes are to be joined with solvent cement. One end of the pipe is plain and the other end is self socketed on sophisticated automatic machines for high degree of accurate diameters. The pipes when joined using solvent cement, from a permanent water tight joint. 

ULTRADRAIN MOULDED FITTINGS
(As per IS 14735)

Grooved Ring: Grooved ring type fittings are self socketed with groove to hold the rubber ring. The grooves are made on highly accurate online socketing machines gives highest quality and performance satisfaction.

Pasting Type: Pasting type fittings are self socketed on highly automatic machines. These fittings are to be joined with solvent cement.

Unique Identification: Every fitting having unique identification known as “Clock”. This system ensures 100% traceability to every production lot.

JOINING METHODS :

RINGFIT JOINING METHOD :
1.  CUT PIPE : Cut pipe square. As joints are sealed at the base of the fitting socket. An angled cut may result in joint failure.
2.  REMOVE BURR AND BEVEL : Remove all burr from inside and outside of pipe with a knife-edge, file, or deburring tool. Chamfer (bevel) the end of the pipe 10º - 15º

CLEAN : Remove surface dirt, grease, or moisture with a clean dry cloth.

3. INSERT PIPE : Insert the pipe in to the socket without the seal ring and mark along the pipe, when it is fully inserted.

4. FIX RUBBER RING : fix the rubber ring in the groove without twisting it.

5. APPLY LUBRICANT : Apply jointing lubricant to the chamfered end of the pipe & on rubber ring up to the mark made on spigot or to the socket end of fitting.

6. JOIN PIPE AND FITTINGS : Push the pipe firmly into the socket till the gap between the mark on the spigot and the socket is about 10 mm to allow thermal expansion.


SOLVENT WELD JOINING METHOD :
1. CUT PIPE : Cut pipe square. As joints are sealed at the base of the fitting socket. An angled cut may result in joint failure.

2. REMOVE BURR AND BEVEL : Remove all burr from inside and outside of pipe with a knife-edge file, or deburring tool. Chamfer (bevel) the end of the pipe 10º - 15º

CLEAN : Remove surface dirt, grease, or moisture with a clean dry cloth.

3. DRY FIT : With light pressure, pipe should go one third to one half of the way into the fitting socket. Pipes and fittings that are too tight or too loose should not be used.

4. CEMENT : Apply a full even layer of cement to the outside of a pipe and medium layer of cement to the inside of a fitting.

5. JOIN PIPE AND FITTINGS : Assemble pipe and fitting socket till it contacts socket bottom. Hold pipe and fitting together until the pipe does not back out. Remove excessive cement from the exterior. A properly made joint will show a continuous bead of cement around the perimeter.

Do's And Dont's

DO'S & DON'TS
DO'S
•  Always insist to use ASTRAL ULTRADRAIN rubber lubricant and solvent cement for making joints.
•  Cut the pipe straight, as improper cut may lead to leakage.
•  Use test plug / Socket plug for testing the lines. Try to avoid smoke test.
•  Avoid over tightening of door caps. Make sure that door gaskets are placed properly before tightening.

DON'TS
•  Do not insert the pipe into socket of fitting without chamfering. This can leads to misplacing of rubber rings and finally leakage in piping.
•  Never mix soil and waste line without putting water seal trap in between.
•  Never remove rubber rings from pipes and fittings. to make solvent weld joint from the same pipe or fittings. This will lead to heavy leakage or failure of system.
•  Do not install pipeline without properly placed pipe clips. This is required to ensure efficient   working of the system.

Technical Details

  • Thermal Expansion and Contraction
  • Support Spacing

Thermal Expansion and Contraction

THERMAL EXPANSION AND CONSTACTION
ASTRAL ULTRADRAIN piping system will undergo thermal expansion and contraction like any other thermoplastic materials. The thermal expansion & contraction depends on the co-efficient of thermal expansion (5.4 × 10¯5 mm / mm /ºC for PVC), length of piping and temperature difference encountered by the piping. Normally for drainage & sewerage system temperature difference of atmosphere will effect more to thermal movement of piping rather than effluent temperatures as full bore discharges are normally not happened for prolong time and also these discharges are periodic in nature. Still expansion & contraction issue needs to be addressed. For solvent weld systems. change in direction, offset or expansion loops are recommended while for ring-fit joining systems specially designed rubber rings and proper joining of pipes and fittings will take care of length change. Please refer joining method section of this catalog for more details.     

Support Spacing

Support Spacing For Ultradrain
HANDLING

•  Take all reasonable care when handling ASTRAL ULTRADRAIN uPVC pipes particulary in very cold conditions when the impact strength of the material is reduced.
•  Do not throw or drop pipes, or drag them along hard surgaces.
•  In case of mechanical handling, use protective slings and padded supports. Metal chains and hooks should not make direct contact with the pipe.

ON-SITE STORAGE

•  Stack pipe lengths:
•  either on a flat base
•  or on level ground
•  or on 75mm × 75mm timber at 1 meter maximum centers
•  Provide side support with 75mm wide battens at 1m centres (as show in figure)
•  Ideally, stacks should contain one diameter pipe size only. Where this is not possible, stack largest diameter pipes at base of stack. Small pipes may be nested inside larger pipes.
•  Store all materials in well ventilated, shady conditions.
•  If stored in the open for long periods or exposed to strong sunlight, cover the stack with opaque sheeting.
•  Store fittings under cover. Do not remove from cartons or packaging until required.
•  Store solvent cement and cleaning fluid in a cool place out of direct sunlight and away from any heat source.